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ABSTRACT Non-invasive and label-free calorimetry could become a disruptive technique to study single cell metabolic heat production without altering the cell behavior, but it is currently
limited by insufficient sensitivity. Here, we demonstrate microfluidic single-cell calorimetry with 0.2-nW sensitivity, representing more than ten-fold enhancement over previous record,
which is enabled by (i) a low-noise thermometry platform with ultralow long-term (10-h) temperature noise (80 μK) and (ii) a microfluidic channel-in-vacuum design allowing cell flow and
nutrient delivery while maintaining a low thermal conductance of 2.5 μW K−1. Using _Tetrahymena thermophila_ as an example, we demonstrate on-chip single-cell calorimetry measurement with
metabolic heat rates ranging from 1 to 4 nW, which are found to correlate well with the cell size. Finally, we perform real-time monitoring of metabolic rate stimulation by introducing a
mitochondrial uncoupling agent to the microchannel, enabling determination of the spare respiratory capacity of the cells. SIMILAR CONTENT BEING VIEWED BY OTHERS ENABLING DIRECT
MICROCALORIMETRIC MEASUREMENT OF METABOLIC ACTIVITY AND EXOTHERMIC REACTIONS ONTO MICROFLUIDIC PLATFORMS VIA HEAT FLUX SENSOR INTEGRATION Article Open access 09 May 2023 MICROFLUIDICS FOR
UNDERSTANDING MODEL ORGANISMS Article Open access 09 June 2022 ON-CHIP DIELECTROPHORETIC SINGLE-CELL MANIPULATION Article Open access 26 August 2024 INTRODUCTION Many biological processes
are inherently tied to heat generation or absorption, which can be measured calorimetrically1. The metabolic activities of microorganisms also involve heat generation as a product of
adenosine triphosphate (ATP) synthesis and oxidative phosphorylation2. Calorimetry is a powerful tool to investigate the metabolic activities because it is a noninvasive (i.e., without the
need of cell lysis to extract and analyze the metabolites) and label-free technique, enabling monitoring of the metabolic behavior of living cells in real time without altering the nature of
the microorganisms3. Calorimetry can also be applied to diagnose bacterial disease by detecting the metabolic heat of bacteria in the blood of a patient and to detect antibiotic
resistance4. Abnormal metabolic activities of cancer cells can also be probed by calorimetry, and a large amount of research has been devoted to elucidating the relationship between the
metabolic heat of cells and cancer5. Metabolic heat has also been recently measured to reveal the energetics of embryonic cell development6. Currently, the metabolic heat of cells is
measured by averaging across the entire population of numerous cells. However, the average cell property does not necessarily represent the property of individual cells7 because the cells
are highly heterogeneous in terms of the type and amount of proteins8, respiration rate9, size and mechanical properties10, and division time11. In particular, heterogeneity of mitochondria
such as diverse membrane potentials, redox states, and calcium levels leads to various metabolic behaviors of individual cells12. Calorimetry has a unique advantage for the investigation of
these metabolic heterogeneities compared with other methods; for instance, it can provide the overall metabolic information including that for anaerobic metabolism, which cannot be detected
by oxygen consumption rate analysis. Although these heterogeneities have been widely investigated using optical13, chemical14, electrical15, and mechanical10 cytometry techniques, a method
that can measure single-cell heat production rate has yet to be developed. This is mainly because the sensitivity of state-of-the-art calorimeters is insufficient to measure the metabolic
heat from a single cell. The poor sensitivity is attributed to the inherent difficulty in measuring heat; various parasitic heat loss mechanisms such as conduction, convection, and radiation
easily dissipate the small amount of heat produced from a single cell, which is usually less than a few nW. Hence, efforts to enhance the calorimetry sensitivity (_Q_s) have been centered
on minimizing the thermal conductance (_G_) to suppress the parasitic heat loss as well as reducing the minimum detectable temperature (Δ_T_min) as _Q_s = _G_ × Δ_T_min. In particular, the
introduction of microfabrication technology to calorimetry enabled the integration of high-resolution thermometers and a microfluidic cell-delivery system on a thermally insulative thin
membrane, resulting in significant improvement of the calorimeter sensitivity16,17,18,19,20,21,22,23,24,25,26,27,28. Microfluidic calorimeters have also allowed dosing stimuli onto
microorganism or monitoring of themorphological change and population of cells in real time without disturbance of the measurement26,27. Microfluidic calorimeters have evolved over the last
few decades to measure metabolic heat production from microorganisms. Johannessen et al.26 demonstrated a chip calorimeter possessing a sensitivity of 13 nW. The calorimeter was able to
measure 16.3 nW of metabolic heat from ten brown adipocytes stimulated with noradrenaline. A major breakthrough occurred in 2009, when Lee et al.16 developed a chip calorimeter with a
sensitivity of 4.2 nW. They achieved low thermal conductance by virtue of thin parylene membrane housed in a vacuum environment. However, the device was not applied for cell measurements,
presumably because the detection limit remained higher than heat production rate by single cells, even in cells with high metabolic rate such as _Tetrahymena_ (~ 3 nW)29,30,31. For about a
decade since the pioneering work of Lee et al.16, no calorimeter has demonstrated sensitivity better than 4 nW, highlighting the challenges of improving the sensitivity of chip calorimetry
with microfluidic handling capability. Here, we present a chip calorimeter capable of single-cell metabolic heat measurement with a high sensitivity of 0.2 nW. We achieve approximately an
order of magnitude greater sensitivity by implementing a one-dimensional suspended microfluidic design in vacuum and a measurement platform with long-term stable temperature (80 μK
temperature drift in 10 h). Furthermore, we achieve single-cell metabolic measurement by magnetically trapping the cells in the microfluidic channel for reliable thermal measurement without
perturbation introduced by cell movement. The microfluidic platform and the trapping technique also allow for a continuous supply of the fluid containing nutrients and oxygen to the cells.
The high sensitivity and accurate cell control system enable us to measure the nW level of heat production from single _Tetrahymena thermophile_. Our measurement reveals a positive
correlation between the metabolic heat generation and cell size. Finally, we demonstrate real-time monitoring of metabolic heat increase induced by the injection of the mitochondrial
uncoupling agent carbonyl cyanide 4-(trifluoromethoxy)phenylhydrazone (FCCP) through the microfluidic channel, which is used to extract the spare respiratory capacity (SRC). Given the
tremendous potential of probing the metabolic rate at the individual cell level, our calorimetry platform will open up a pathway for a wide range of fundamental biological studies and
potentially biomedical applications. RESULTS DESIGN OF CALORIMETER WITH HIGH SENSITIVITY The development of a high-sensitivity calorimeter relies on minimization of the thermal conductance
and minimum detectable temperature. Previous two-dimensional membrane designs still have large thermal conductance. In our design, we utilized a one-dimensional (1D) suspended microfluidic
channel with a small cross-sectional area and large length (2_L_ = 5.0 mm) to achieve low conduction and radiation thermal conductance (Fig. 1a). The microfluidic channel is composed of
parylene, which has high mechanical strength, good visual transparency, and, most importantly, low thermal conductivity (Supplementary Fig. 2b) compared with other materials widely used for
chip calorimeters (e.g., Si3N422,24,26, glass25, Si27). The parylene backbone layer had a width of 120 μm and thickness of 12 μm and formed the microfluidic tube (Fig. 1b). The microfluidic
channel had a cross-sectional area of 35 × 50 μm2, which is compatible with most cell sizes (<35 μm in diameter). The entire tube structure was suspended on a silicon wafer with a ~
200-μm gap. Lastly, the entire device was placed in a high-vacuum environment (<0.1 mT)16 to eliminate convection heat loss (Fig. 1d, e). The fluids into and out of the fluidic channel
were introduced via vacuum feedthroughs. Photographs of the setup are shown in Supplementary Fig. 6. A Bi–Pt thermopile and Pt heater were microfabricated and integrated in the parylene
layer underneath the microfluidic channel (Fig. 1c). The thermopile measured the temperature difference (Δ_T_) between the measuring junctions (_T_mea) in the middle of the channel and the
reference junctions (_T_ref) on the Si wafer (Fig. 1a). The Pt heater was used to characterize the thermal conductance of the fluidic channel by applying joule heating to the channel. The
thermopile was calibrated by raising the temperature of the junction to known temperatures with the Pt heater (Fig. 1c) and measuring the voltage of the thermopile. The thermopile was
designed by considering the tradeoff between the thermal conductance and temperature sensitivity: increasing the number of thermopile junctions leads to better temperature detection
sensitivity but also increases the thermal conductance. Likewise, reducing the resistance of the thermopile decreases the electrical noise (e.g., Johnson or 1/_f_ noise) but results in
higher thermal conductance. Our optimized thermopile was composed of four pairs of Bi and Pt thin films (Fig. 1c and Supplementary Fig. 1b), and the root-mean-square (rms) voltage noise of
the measurement system was 19 nV, which includes noises from the thermopile, an operational amplifier (CS3002, Cirrus Logic), and a low-pass filter (cutoff frequency: 0.016 Hz), as shown in
Supplementary Fig. 4a. The overall thermal conductance of our calorimeter including the aforementioned components and water in the microfluidic channel was estimated as a function of the
half channel length (_L_) using a fin equation (see Supplementary Note 1 for derivation): $$G = 2mkA_c\left( {\frac{{e^{mL} + e^{ - mL}}}{{e^{mL} - e^{ - mL}}}} \right)$$ (1) where the fin
parameter \(m = \sqrt {\frac{{hP}}{{kA_{\mathrm{c}}}}}\), _k_ is the thermal conductivity, _A__c_ is the cross-sectional area of the microfluidic channel, _P_ is the outer perimeter of the
microfluidic channel, and _h_ is the radiation heat-transfer coefficient (_h_ = 4_εσT_avg3, where _σ_ is the Stefan–Boltzmann constant, _ε_ is the emissivity, and _T_avg is the average
temperature). Equation (1) shows that the overall thermal conductance is saturated at _L_ = 2.5 mm, where radiation heat loss becomes more important than the conduction heat loss because of
the large surface area (Supplementary Fig. 3a). The estimated overall thermal conductance with _L_ of 2.5 mm is expected to be 2.48 μW K−1, including the backbone parylene layers, water
inside the microfluidic channel, and Bi–Pt thermopile. It is worth noting that ~48% of the total thermal conductance comes from the water channel (Supplementary Fig. 3b), which is needed for
the continuous nutrient and oxygen supply. We also optimized the geometry to ensure the temperature uniformity around the cell (Supplementary Fig. 3c) and mechanical integrity of the
channel–substrate junction (Supplementary Fig. 3d). The fabricated device was loaded onto our measurement platform (Fig. 1d, e), which was designed to minimize the baseline temperature drift
and provide a vacuum environment. The temperature stability is especially important in single-cell calorimetry because external agitations such as light illumination from a microscope used
to visualize the cell in real time and fluid flow are inevitable. We minimized the temperature drift by using three levels of thermal insulation and temperature-control layers (Fig. 1d) as
well as a stable and hermetically sealed fluid control system (Fig. 1e). By implementing these extensive thermal and fluidic control schemes, we were able to achieve a baseline temperature
stability of our calorimeter of within 80 μK for more than 10 h (Fig. 2a) under the condition of microscope illumination. We also showed that the thermal conductance and temperature
stability were similar when the fluid in the microchannel was flowing at a speed of 0.1 mm s−1 (Supplementary Fig. 7a, c), which was needed to provide sufficient nutrient and oxygen supply
to single _Tetrahymena_ cells (see next section). The sensitivity of our calorimeter was demonstrated by heating the suspended channel with the embedded Pt heater and monitoring the voltage
from the Bi–Pt thermopile. The heating power absorbed by the measuring junctions (_Q_abs) gradually increased from 0 to 4 μW, and the voltage output from the thermopile was collected for 5
min at each absorbed power. The voltage output from the thermopile was converted to a temperature signal (Δ_T_) using the Seebeck coefficient (_S_ = 229 μV K−1), and the average _ΔT_ and rms
temperature noise (_T_noise) of each measurement are plotted in Fig. 2b. The measured thermal conductance of our calorimeter was 2.51 μW K−1 (_G_ = _dQ_abs/_d_Δ_T_), which is consistent
with the analytical estimation obtained using Eq. (1) (2.48 μW K−1). This thermal conductance is approximately six times lower than that of the state-of-the-art chip calorimeter (16 μW
K−1)16. _T_noise was 80 μK for 5 min, and the corresponding sensitivity of our single-cell calorimeter was 0.2 nW (_Q__s_ = _G_ × _T_noise). This sensitivity is approximately one order of
magnitude better than that of state-of-the-art on-chip calorimeters (4.2–13 nW)16,26, as summarized in Fig. 2c. The expected metabolic rates of several cells also shown in Fig. 2c; it is
apparent that our calorimetry platform achieved sufficient sensitivity to measure the metabolic rate of single cells such as protozoa29,30,31 or stimulated mammalian cells32, which have not
been able to be measured by previous calorimeters16,17,18,19,20,21,22,23,24,25,26,27,28. SINGLE-CELL TRAPPING AND CONTINUOUS NUTRIENT SUPPLY As a demonstration of our calorimeter and
measurement platform, we measured metabolic heat generation from single _Tetrahymena thermophila_ SB210. _Tetrahymena_ is widely used as a model cell line to study mammalian cells because it
has high homology with mammalian cells not only responding to mammalian hormones but also synthesizing similar molecules (e.g., insulin)33. Therefore, their metabolism has been studied by
monitoring their oxygen consumption34,35,36,37 or metabolic heat29,30,31 or the size of their mitochondria;38 however, none of the existing measurement platforms have enabled single-cell
metabolic rate analysis. Using our high-sensitivity single-cell calorimeter, we were able to measure the metabolic rate of single _Tetrahymena_ with sub-nW resolution. A key challenge to
measure _Tetrahymena_ (and other cells) is the need to trap individual cells in the microfluidic channel and supply sufficient nutrients and oxygen to the trapped cells. Notably,
_Tetrahymena_ are difficult to trap because they move to find nutrients using cilia. To trap _Tetrahymena_, we applied the magnetic cell trapping system schematically illustrated in Fig. 3a
(see “Methods”). As previously shown39, _Tetrahymena_ can take up iron oxide nanoparticles, and their movement can then be controlled by an external magnetic field. The presence of iron
oxide nanoparticles was clearly visible in the cytoplasm in the _Tetrahymena_ (Fig. 3c), whereas the _Tetrahymena_ without the particles displayed normal cytoplasm (Fig. 3b). It is worth
noting that iron oxide nanoparticles are not known to impair any cellular activity40. With the application of an external magnetic field, the ingested iron oxide nanoparticles produced an
induced magnetic dipole and were aligned with the direction of the magnetic force, as shown in Fig. 3d. The _Tetrahymena_ with the particles can then be attracted and eventually trapped in
the presence of the external magnetic field. By aligning the middle of the calorimeter with the interface of the two magnets (Figs. 1e and 3a), we were able to place and trap individual
_Tetrahymena_ cells sitting atop of the thermopile junction in the middle of the microfluidic channel. As a single _Tetrahymena_ was trapped, nutrients and oxygen had to be supplied to
maintain their normal metabolism. Notably, without a continuous supply of oxygen, the amount of oxygen contained in the microfluidic channel and transported to _Tetrahymena_ would have been
limited because of the small volume and cross-sectional area. The oxygen consumption of _Tetrahymena_ is known to be 0.1–1.0 nLO2 cell−1 h−134; however, our analysis indicated that the
amount of oxygen in the channel was not sufficient for a single _Tetrahymena_ (Supplementary Fig. 5). Furthermore, previous studies have shown that starved protozoa have a smaller metabolic
rate than normal protozoa29,34. To supply sufficient nutrients and oxygen, we applied a 0.1 mm s−1 flow of the growth medium to the trapped _Tetrahymena_. The oxygen supply by the flow was
estimated to be ~3.4 nL O2 h−1 at this flow rate, which is a few times larger than the estimated oxygen consumption of single _Tetrahymena_. This low flow rate was insufficient to overcome
the magnetic force trapping _Tetrahymena_; therefore, the trapped _Tetrahymena_ were not moved by the flow during the measurement (Supplementary Movie 1 (cell trapping)). In addition, the
flow did not have a major effect on the calorimeter sensitivity. We determined the thermal conductance of the calorimeter with the flow using the same method described in Fig. 2b to verify
the amount of possible advection heat transfer by the flow. The result indicated that the advection heat transfer was almost negligible; thermal conductance with the flow was only increased
by ~4% compared with the no-flow condition (from 2.51 to 2.62 μW K−1, Supplementary Fig. 7a). Furthermore, this low-speed constant flow was shown to have negligible effect on the temperature
stability in the fluidic channel (Supplementary Fig. 7c). This was mainly achieved by incorporating a 2 cm-long serpentine microfluidic channel on the temperature-controlled Si substrate to
preheat the fluid and stabilize its temperature before it enters the suspended channel (Supplementary Fig. 1c). The temperature signal from the suspended calorimeter chamber before and
after injecting the fluid (at constant speed of 0.1 mm s−1, corresponding to 0.175 nL s−1 flow rate) was the same, expect for the small temporary drop for a duration of about 1 min after the
injection (Supplementary Fig. 4e). In contrast, pulsed flow with a high flow rate can cause temporary temperature reduction. For example, pulsed fluid injection with ~ 10 nL s−1 flow rate
caused ~ 0.8 mK temporary temperature drop (Supplementary Fig. 4c), because the serpentine channel is not long enough to allow a sufficient residence time for high-rate pulsed flow to reach
thermal equilibrium (about 3.5 s compared with 200 s for 0.175 nL s−1 flow). We observed this instant temperature drop due to the pulsed fluid injection when we removed the cells from the
calorimeter for baseline measurement (Fig. 3f). This temperature drop was recovered in <1 min as soon as we restored the flow rate to the baseline level of 0.1 mm s−1. The procedure and a
representative result of the metabolic rate measurement of single cells are displayed in Fig. 3e, f, respectively. First, a single _Tetrahymena_ was injected through the microfluidic
channel and trapped on the measuring junctions by a magnetic field. Then, the thermopile recorded the temperature signal of the middle of the microfluidic channel with the trapped cell
(_T_cell) while 0.1 mm s−1 flow of growth medium supplied a sufficient amount of nutrients and oxygen. After the measurement, the cell was removed from the calorimeter by a pulsed flow,
which was sufficiently strong to overcome the magnetic force. Then, the temperature signal without the cell (_T_base) was recorded as a baseline. In Fig. 3f, the sudden temperature change at
5 min was caused by the pulsed flow for cell removal. This measurement process is shown in Supplementary Movie 2 (cell injection) and Movie 3 (cell removal). SINGLE-CELL METABOLIC RATE
MEASUREMENTS We successfully measured the metabolic rate of single cells. The temperature signal measured from the thermopile when a cell was trapped in the calorimeter (_T_cell) was higher
than the baseline temperature after removing the cell (_T_base). This temperature rise (_T_cell − _T_base) indicates the heat production by cellular metabolic activity of a single
_Tetrahymena_ and can be converted into metabolic rate (_Q_cell = _G_ × (_T_cell − _T_base)). As displayed in the inset graph of Fig. 4a, the average basal metabolic rate of _Tetrahymena_
was 2.0 ± 0.7 nW cell−1. This result falls within the range of published values (from 1 to 6 nW cell−129,30,31); however, our data provide a much more precise value at the individual cell
level. As a control experiment, we also measured the heat generation rate from dead cells as well as flowing water without cells, which indicated no temperature rise from the baseline (Fig.
4a). In addition, the temperature rise and heat generation of two and three cells were also measured, which clearly showed an increase of the heat generation from ~2 nW for one cell to ~4 nW
for two cells and finally to ~ 6 nW for three cells. These experiments confirmed that the detected temperature rise originated from the cell metabolic heat production. With these
measurements, we further quantified the cell metabolic heat rate as a function of individual cell size (Fig. 4b); the results are summarized in Fig. 4c (with all the raw data for each
measurement presented in Supplementary Fig. 8). REAL-TIME MONITORING OF METABOLIC RATE STIMULATION We further demonstrated stimulation of the metabolic rate by injecting the uncoupling agent
FCCP. The measurement procedure was the same as that shown in Fig. 3e, with the added step of injecting FCCP at a constant flow rate of 0.1 mm s−1 into the microfluidic channel after the
initial temperature of the microchannel with cell was stabilized. After trapping a single _Tetrahymena_, the heat signal from the cell indicated a typical basal metabolic rate. When FCCP was
injected into the calorimeter, the heat generation from the cell gradually increased and eventually reached a maximum (_Q_max) in 1–2 min (Fig. 4d). This stimulated heat signal was
collected for 3 min, and then the baseline was measured again after removing the cell with the pulsed flow. The basal metabolic heat generation of _Tetrahymena_ increased by a factor of 2.1
± 0.3 with FCCP stimulation. We also measured the change in the oxygen consumption rate of a bulk volume of _Tetrahymena_ upon FCCP stimulation using a Hansatech Oxytherm apparatus41. The
basal and stimulated oxygen consumption rate of _Tetrahymena_ were measured to be 0.20 ± 0.01 and 0.39 ± 0.04 nLO2 h−1, respectively. These measurements indicated that the oxygen consumption
rate increased by a factor of 1.9 ± 0.1 with the FCCP stimulation (inset of Fig. 4d), which is consistent with our calorimeter results. DISCUSSION The basal metabolic heat is mainly
produced by mitochondrial activity such as oxidative phosphorylation, generating a proton gradient across the inner membrane of mitochondria, and synthesis of ATP using the proton
gradient42. Therefore, the mitochondria content in cells largely affects the basal metabolic heat generation31. As this mitochondria content increases with the growth of cytoplasm38,
eventually the metabolic rate is a function of cell size during their growth phases (G1–G2 phases before division)43. In fact, this allometric scaling relationship between the metabolic rate
and body size have been extensively studied in a wide range of organisms from the smallest unicellular microorganism34 to the largest mammal44 and is known to follow a three-quarter power
relationship: $$B = B_0V^{3/4}$$ (2) where, _B_ is the basal metabolic rate, _B_0 is the normalization coefficient, and _V_ is the body size. Previous studies of the cellular allometric
scaling relationship have focused on the relationship between groups of cells34,44 because conventional metabolic rate measurement systems can only measure the average value of a bulk amount
of cells. The metabolic rate change of individual cells during growth have yet to be investigated because of the lack of single-cell measurement system and has only been assumed by studying
synchronous cultures31 or using optical method38. In our single-cell measurement, we observed that the metabolic rate of _Tetrahymena_ was correlated to the cell size (Fig. 4c) with a
correlation of _r_2 = 0.42. Our results reveal the clear increase of the metabolic rate as a function of cell size. As indicated by the representative results presented in Fig. 4b, a small
cell (9 × 103 μm3) generated metabolic heat of 0.9 nW, whereas a large cell (35 × 103 μm3) produced metabolic heat as high as 3.3 nW, with a clear difference in their heat signals.
Considering that the cell metabolic rate can also be affected by other factors (e.g., gene, protein expression, etc.), the observed correlation between the metabolic rate and cell size is
significant. It is also important to note that this correlation approximately follows the conventional three-quarter power allometric scaling relationship (inset of Fig. 4c), which suggests
that the scaling relationship is also applicable in individual cells. FCCP can uncouple the respiratory chain from ATP synthesis by direct transport of protons across the inner membrane of
mitochondria and eventually dissipate the proton gradient42. This uncoupled respiration maximizes the mitochondrial metabolic activity, which provides useful information about the cellular
metabolism45. For instance, a large SRC (ratio of _Q_max to _Q_cell) of more than 5.0 can be observed in postmitotic cells such as adipocytes, myocytes, or neurons, which means the cells can
appropriately respond to an increased ATP demand and withstand periods of stress. In contrast, most proliferating cells exhibit a SRC below 3.0 because of the high basal metabolism required
to meet the energy demands of cell division. For _Tetrahymena_, although one study reported a sixfold increase of the oxygen consumption rate with FCCP treatment35, other studies have
reported SRC values of ~1.5–3.036,37 under regular growth conditions. In addition, most proliferative unicellular as well as small multicellular organisms have SRC values of <3.0 with
FCCP treatment. For instance, the SRC has been reported to be 1.4 for protozoa (e.g., _Trypanosoma cruzi_)46, 1.5–3.0 for mammalian cells45, and 1.5–2.0 for worms (_Caenorhabditis
elegans_)27. The SRC of _Tetrahymena_ measured using our calorimeter (SRC = 2.1) was similar to the typical SRC of other proliferative cells and agrees well with our oxygen consumption rate
measurement (SRC = 1.9, Fig. 4d). These comparisons suggest that the enhanced heat signal with FCCP injection in the calorimeter was generated by the stimulated metabolic rate of
_Tetrahymena_. In addition, the SRC of 1.9–2.1 indicates the _Tetrahymena_ used in our demonstration were in a normal proliferative state at the time of the measurement. In summary, we
develop a high-sensitivity microfluidic chip calorimeter and demonstrated calorimetric measurement of heat production by single cells. The design with a one-dimensional suspended
microfluidic channel and extensive thermal shielding results in significant reduction of the thermal conductance to as low as 2.51 μW K−1 and low long-term noise of 80 μK, thus enabling a
high calorimetric sensitivity of 0.2 nW for single-cell metabolic rate measurement. We measure the basal metabolic heat of single _Tetrahymena_ and reveal a clear correlation between the
metabolic rate and size of individual cells. Finally, we stimulate metabolism of _Tetrahymena_ by dosing the mitochondrial uncoupling agent FCCP through the microfluidic channel and achieve
excellent agreement between our heat-generation and oxygen-consumption measurements. These demonstrations suggest that our sub-nanowatt microfluidic calorimetry could be utilized for
noninvasive, real-time study of single-cell behaviors, such as cell proliferation5 and embryonic development6 as well as for cell cytometry and phenotyping8,10. METHODS DEVICE FABRICATION
The fabrication process is illustrated in Supplementary Fig. 1a. First, a 2-in. Si wafer surface was treated with A-174 adhesion promoter to improve the adhesion between the Si and parylene.
A 3-μm-thick first parylene layer was deposited on the Si wafer using a PDS 2010 Parylene Coater. Next, 60-nm-thick Pt and 500-nm-thick Bi layers were sequentially sputtered on the first
parylene layer and patterned by photolithography and a lift-off process to form the thermopile. After that, the second parylene layer (3-μm thick) was deposited on the metal layers to
passivate the thermopile. Then, 35-μm-thick photoresist (PR) was patterned by photolithography to form a template of the microfluidic structure, which was later removed. The third parylene
layer (6-μm thickness) was deposited on the PR template to fabricate the microfluidic channel. Subsequently, the parylene layers where the inlet/outlet holes and the Si etching window would
be formed were etched by reactive-ion etching. A 60-μm thick SU-8 layer was then patterned to protect the parylene microfluidic channels. The device was then immersed in propylene glycol
monomethyl ether acetate to dissolve the PR microfluidic template structure. Finally, the suspended structure was released by etching the Si underneath the microfluidic tubes using XeF2 gas.
DEVICE CHARACTERIZATION The thermal conductance and sensitivity of the calorimeter were measured using a Pt thin film heater embedded in the suspended microfluidic tubes. First, the
temperature coefficient of resistance (TCR) of the Pt film was measured by changing the sample stage temperature and monitoring the resultant electrical resistance change. The measured TCR
was 0.00189 K−1. Then, heating power was applied to the Pt heater and gradually increased while the voltage generation of the Bi–Pt thermopile and resistance change of the Pt heater were
monitored at a constant stage temperature. The resistance change of the Pt heater was converted to the average temperature change along the suspended tube using the TCR. The overall thermal
conductance of the calorimeter (_G_) and Seebeck coefficient of the Bi–Pt thermopile (_S_) were calculated by COMSOL simulation using the applied power to the Pt heater and resultant average
temperature change. In addition, the absorbed heat by the measuring junctions (_Q_abs) during the Joule heating by the Pt heater, which heated the entire suspended tube, was estimated by
the COMSOL simulation. The thermal conductance was calculated based on _Q_abs and the corresponding Δ_T_mea change (_G_ = _Q_abs/Δ_T_mea). The material parameters of parylene used in the
COMSOL simulation were experimentally measured; the in-plane thermal conductivity and emissivity were measured to be 0.18 W m−1 K−1 and 0.21, respectively (Supplementary Fig. 2). In
addition, the thermal conductivity of the Pt thin film used in the simulation was ~ 54 W m−1 K−1, which was estimated from the measured electrical conductivity and the Wiedemann–Franz law
(_k_ = _σLT_, where _k_ is thermal conductivity, _σ_ is the electrical conductivity, _L_ is the Lorenz number, and _T_ is the temperature), and the thermal conductivity of Bi thin film was
assumed to be ~ 4 W m−1 K−1 based on the literature values for similar films47. MEASUREMENT PLATFORM The measurement platform was composed of three temperature-controlled layers: an outer
chamber, a vacuum chamber, and a sample stage. The temperature of the layers was kept constant by temperature controllers (PTC-10, Stanford Research Systems), thin film heaters, and a
thermoelectric device, as illustrated in Fig. 1d, e. The outer chamber and vacuum chamber were insulated by electrically neutral balsa wood to prevent electrostatic build-up, and the sample
stage was insulated by a high-vacuum environment. Thermal radiation from the immediate surroundings was blocked by a microfluidic clamp, which covered the calorimeter as a radiation shield
with only a small viewport to see the microfluidic channel. The microscope illumination was provided from a LED light source with a color temperature of 5000 K, which has no infrared
component. To avoid excessive heating by the illumination (could be as high as ~100 mK in temperature rise and a few hundred μK in temperature noise if a strong illumination was used), the
LED light intensity was adjusted to the minimal level needed for the cell observation in the microchannels, which resulted in no noticeable temperature noise (Supplementary Fig. 7c). In
addition, we used an aluminum cover with a small viewport size as a radiation shield. The viewport on the clamp was further covered by two separated pieces of IR-absorbing glass to prevent
the transmission of the thermal radiation from the light and the environment, as shown in Supplementary Fig. 4f. These thermal radiation shields substantially reduced the temperature drift
in the microfluidic channel from ~5 mK to ~80 μK (Fig. 2a, b, Supplementary Fig. 4g, h). For accurate and leakage-free fluid control, the inlet/outlet of microfluidic channel in the
calorimeter were connected to an external fluid control system by a custom-made microfluidic clamp. Precisely designed microfluidic fittings were screwed on the microfluidic clamp and
provided a vacuum-sealed and small dead-volume fluid connection between the microfluidic channel and the tubes. The small dead volume of the platform enabled accurate fluid control as well
as efficient cell and stimuli injection, and vacuum-tight sealing prevented temperature agitation by fluid evaporation. The small inner size of the tubes (50 μm in diameter) also minimized
the dead volume of the fluid system and the inlet/outlet tubes passed through the lead of the vacuum chamber with a vacuum-sealed feedthrough. A syringe pump (Pump 11 Pico Plus, Harvard
Apparatus, MA, USA) and a 100 μL syringe (Hamilton Company, NV, USA) were used to pump the fluid into the microchannel. Considering the cross-section area of the microfluidic tube (35 × 50
μm2) and the inner diameter of the syringe (1.4 mm), a volumetric flow rate of 0.175 nL s−1 was applied to yield fluid velocity of 0.1 mm s−1 in the microfluidic tube, in order to
continuously supply the nutrient and oxygen to the cells. CELL PREPARATION _Tetrahymena thermophila_ SB210 cells (Tetrahymena Stock Center, Cornell University) were axenically cultured to
middle log phase in a liquid medium containing 0.25% yeast extract, 0.25% proteose peptone, 0.5% D-Glucose, and 1 mM FeCl3. Then, 0.1 vol% iron oxide nanoparticles (40 nm in diameter) were
added to the culture medium with _Tetrahymena_ and gently mixed. The resultant suspension was allowed to stand for 1 h to ensure that the _Tetrahymena_ took up the nanoparticles. The
magnetic trapping effect on cells was verified by placing a droplet of the cells on a glass slide and applying a magnetic field before injecting the cells in the calorimeter. A fixation
buffer for the dead cell measurement was prepared by mixing 1 mL of 37% formaldehyde solution, 1 mL of phosphate buffer solution (PBS), and 8 mL of water. _Tetrahymena_ was centrifuged to
aspirate the growth medium, and the fixation buffer was added to kill the cells. After incubation at room temperature for 10 min, the cells were washed with PBS and stored in 70% ethanol
solution. MAGNETIC CELL TRAPPING We used two NdFeB permanent magnets embedded in the sample stage to generate the magnetic field for cell trapping (Fig. 1e); the first magnet was placed with
its south pole upwards, and the second magnet was placed with its north pole upward next to the first magnet. The iron oxide nanoparticles were mixed with the culture media, and
_Tetrahymena_ took up the particles before measurement. The cells containing the iron oxide nanoparticles were trapped at the interface of the two magnets where the highest magnetic field
occurred (Supplementary Movie 1 (cell trapping)). CELL VOLUME MEASUREMENT The volume of _Tetrahymena_ (_V_) was calculated based on the morphometric analysis with the assumption that the
cells had a prolate spheroid shape48: $$V = \frac{\pi }{6}L_TB_T^2,$$ (3) where _L__T_ is the length and _B__T_ is the breadth of _Tetrahymena_. The standard deviation of this optical
estimation compared with electrical measurement (Coulter counter)48 is ~1800–5500 μm3. OXYGEN CONSUMPTION RATE MEASUREMENT The oxygen consumption rate was measured using a Hansatech Oxytherm
(Hansatech, King’s Lynn, UK). The instrument was calibrated at 28 °C per the manufacturer’s instructions. _Tetrahymena_ were grown and assayed in normal culture media as detailed above.
Then, 0.5 mL of cell culture with concentration of 280,000 _Tetrahymena_ per mL was added to the chamber under constant magnetic stirring. After the basal oxygen consumption rate was
measured, successive 0.2-μL additions of 0.2 mM FCCP were added until a maximal uncoupler-stimulated respiration rate was achieved. REPORTING SUMMARY Further information on research design
is available in the Nature Research Reporting Summary linked to this article. DATA AVAILABILITY Source data for Figs. 2a, b, 3f, 4a–d and Supplementary Figs. 4c, d, e, g, h, 7a, 7c, 8 have
been provided as a Source Data file. All other data supporting the findings of this study are available from the corresponding author upon reasonable request. Source data are provided with
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references ACKNOWLEDGEMENTS R.C. acknowledges the startup fund from UCSD and National Science Foundation (CBET-1336428 and DMR-1508420) for the support of this work. C.M. acknowledges the
support from National Science Foundation (CAREER Award CBET-1454425). AUTHOR INFORMATION Author notes * These authors contributed equally: Edward Dechaumphai, Courtney R. Green. AUTHORS AND
AFFILIATIONS * Materials Science and Engineering Program, University of California San Diego, La Jolla, CA, 92093, USA Sahngki Hong, Ratneshwar Lal & Renkun Chen * Department of
Mechanical and Aerospace Engineering, University of California San Diego, La Jolla, CA, 92093, USA Sahngki Hong, Edward Dechaumphai, Ratneshwar Lal & Renkun Chen * Department of
Bioengineering, University of California San Diego, La Jolla, CA, 92093, USA Courtney R. Green, Ratneshwar Lal & Christian M. Metallo * Department of Pharmacology, University of
California San Diego, La Jolla, CA, 92093, USA Anne N. Murphy Authors * Sahngki Hong View author publications You can also search for this author inPubMed Google Scholar * Edward Dechaumphai
View author publications You can also search for this author inPubMed Google Scholar * Courtney R. Green View author publications You can also search for this author inPubMed Google Scholar
* Ratneshwar Lal View author publications You can also search for this author inPubMed Google Scholar * Anne N. Murphy View author publications You can also search for this author inPubMed
Google Scholar * Christian M. Metallo View author publications You can also search for this author inPubMed Google Scholar * Renkun Chen View author publications You can also search for this
author inPubMed Google Scholar CONTRIBUTIONS R.C. and C.M. conceived the project. S.H. and E.D. designed and fabricated the devices and made the setup. S.H. did the calorimetry experiments.
C.G., A.M., C.M. contributed to cell culturing and oxygen consumption measurements. S.H., C.G., C.M., and R.C. interpreted the results. S.H. and R.C. wrote the manuscript with substantial
contributions from E.D., C.G., and C.M. All the authors discussed the data and edited the manuscript. CORRESPONDING AUTHOR Correspondence to Renkun Chen. ETHICS DECLARATIONS COMPETING
INTERESTS The authors declare no competing interests. ADDITIONAL INFORMATION PEER REVIEW INFORMATION _Nature Communications_ thanks Naoki Inomata and the other, anonymous, reviewer(s) for
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single-cell calorimetry. _Nat Commun_ 11, 2982 (2020). https://doi.org/10.1038/s41467-020-16697-5 Download citation * Received: 06 October 2019 * Accepted: 18 May 2020 * Published: 12 June
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